2002 Yamaha YZ250F

2002 Yamaha YZ250F

General Specifications

ModelYamaha YZ250F
Year2002
CategoryMotocross
Engine TypeLiquid-cooled, 4-stroke, DOHC, 5-valve single-cylinder
Weight104.5 kg with oil and full fuel tank

Engine

Displacement249 cc
Bore x Stroke77.0 x 53.6 mm
Compression Ratio12.5:1
Fuel SystemKeihin FCR-MX37 flat-slide carburettor | Replacement Options
IgnitionCDI magneto
Spark PlugNGK CR8E / Denso U24ESR-N
Spark Plug Gap0.7-0.8 mm (0.028-0.031 in)
Cooling SystemLiquid cooled
Starting SystemKick starter with manual decompression system

Transmission

Transmission5-speed constant-mesh
ClutchWet multi-plate
Final DriveChain, 13-tooth front / 48-tooth rear sprocket, 3.692:1

Dimensions

Overall Length2,165 mm
Overall Width827 mm
Overall Height1,303 mm
Wheelbase1,475 mm
Ground Clearance382 mm
Seat Height998 mm
Fuel Capacity8.0 L

Chassis

FrameSteel semi-double-cradle
Front Tyre80/100-21 51M, tube type | Tyre Size Guide
Rear Tyre100/90-19 57M, tube type | Tyre Size Guide

Suspension

Front Suspension46 mm telescopic fork, coil spring/oil damper | Fork Oil Levels
Front Suspension Travel300 mm (11.8 in)
Rear SuspensionLink-type Monocross swingarm, coil spring/gas-oil damper
Rear Suspension Travel315 mm (12.4 in) rear wheel travel
Fork OilYamaha Suspension Oil 01; 563 cc per fork; standard oil level 140 mm from top with inner tube and damper rod fully compressed and spring removed; adjustment range 80-150 mm

Brakes & Wheels

Front BrakeHydraulic single disc
Rear BrakeHydraulic single disc
Front Wheel Size21 x 1.60 in aluminium rim
Rear Wheel Size19 x 1.85 in aluminium rim

Service Data

Fuel TypePremium unleaded petrol, 95 RON or higher
Premix InformationNot applicable - 4-stroke engine
Gearbox OilEngine and transmission share the same dry-sump engine oil supply; 1.5 L periodic oil change, 1.6 L with oil filter replacement, 1.7 L total capacity. Yamaha specified non-friction-modified API SH or higher motorcycle oil, with viscosity selected for ambient temperature.
Air FilterWet-type foam element
Service NotesDry-sump lubrication. Maintain frequent oil and filter changes, keep the foam air filter clean and correctly oiled, inspect valve clearance regularly and use the correct manual-decompression starting procedure. Standard tyre pressure is 100 kPa (15 psi) front and rear.

2002 Yamaha YZ250F: Refining Yamaha's Revolutionary 250 Four-Stroke

The 2002 Yamaha YZ250F was the second model year of Yamaha's groundbreaking 250cc four-stroke motocrosser. Rather than introducing a new generation, Yamaha largely refined the successful formula established by the original 2001 machine. The basic engine, steel semi-double-cradle chassis, suspension layout and overall dimensions remained substantially similar, making the 2002 model an evolutionary update rather than a major redesign.

Its 249 cc liquid-cooled DOHC five-valve engine retained the 77.0 x 53.6 mm bore and stroke, 12.5:1 compression ratio and Keihin FCR-MX37 carburettor. Correct carburettor setup remains especially important on these early YZ250Fs, particularly for clean starting and throttle response, and owners can compare replacement and tuning options through the MXOwners carburettor reference.

The 2002 bike also retained the manual decompression starting system that became one of the defining characteristics of the early YZ-F generation. Starting technique matters: bring the piston to compression, use the decompression lever to move it just past top dead centre, return the lever and give the kickstarter a full stroke. A properly jetted and well-maintained example can start easily, while poor jetting or valve-clearance issues can quickly make the procedure frustrating.

Suspension remained serious motocross equipment, with a 46 mm telescopic fork providing 300 mm of travel and Yamaha's link-type Monocross rear suspension delivering 315 mm of rear wheel movement. Riders maintaining an original fork can use the MXOwners fork oil reference when checking service information and oil setup.

The 2002 season further proved the competitiveness of Yamaha's new 250 four-stroke concept. Chad Reed raced a Yamaha of Troy YZ250F in American Supercross, helping reinforce the idea that the machine was not simply an interesting alternative to a 125 two-stroke but a genuine front-running race platform.

For today's owner, the 2002 YZ250F remains mechanically close to the first-year model and is an important early example of the modern 250F class. When restoring one, model-specific chassis, engine and suspension components should still be checked carefully rather than assuming every early YZ250F part interchanges. The MXOwners Parts Finder can help when identifying replacement components, while the original 80/100-21 front and 100/90-19 rear sizes can be compared with modern alternatives using the MXOwners Tyre Size Guide.