2003 Honda CRF450R

2003 Honda CRF450R

General Specifications

ModelHonda CRF450R
Year2003
CategoryMotocross
Engine TypeLiquid-cooled, four-stroke, single-cylinder, SOHC, 4-valve
Weight103.1 kg dry (227 lb)

Engine

Displacement449.4 cc
Bore x Stroke96.0 x 62.1 mm
Compression Ratio11.5:1
Fuel SystemKeihin FCR 40 mm flat-slide carburettor | Replacement Options
IgnitionCDI (Capacitive Discharge Ignition)
Spark PlugNGK IFR8H11 or Denso VK24PRZ11; NGK IFR9H11 or Denso VK27PRZ11 for extended high-speed riding
Spark Plug Gap1.0-1.1 mm (0.039-0.043 in)
Cooling SystemLiquid cooled
Starting SystemKick start

Transmission

Transmission5-speed constant mesh
ClutchWet multi-plate, cable operated
Final DriveChain

Dimensions

Overall Length2,186 mm
Overall Width825 mm
Overall Height1,257 mm
Wheelbase1,486 mm
Ground Clearance337 mm
Seat Height953 mm
Fuel Capacity7.4 litres (2.0 US gal)

Chassis

FrameAluminium twin-tube
Front Tyre80/100-21 51M | Tyre Size Guide
Rear Tyre110/90-19 62M | Tyre Size Guide

Suspension

Front Suspension47 mm Showa inverted twin-chamber telescopic fork, adjustable compression and rebound damping | Fork Oil Levels
Front Suspension Travel281 mm (11.06 in) axle travel; 315 mm (12.4 in) fork cushion stroke
Rear SuspensionShowa Pro-Link single shock with spring preload, compression and rebound damping adjustment
Rear Suspension Travel319 mm (12.56 in)
Fork OilPro Honda HP Fork Oil 5W or equivalent; standard outer chamber oil quantity approximately 412 cc per fork with standard spring

Brakes & Wheels

Front BrakeHydraulic single disc
Rear BrakeHydraulic single disc
Front Wheel Size21 in
Rear Wheel Size19 in

Service Data

Fuel TypePremium unleaded petrol
Premix InformationNot applicable - four-stroke engine
Gearbox OilPro Honda HP Transmission Oil, Pro Honda GN4/HP4 or equivalent SAE 10W-40 motorcycle oil; 0.59 L after draining, 0.67 L after disassembly
Air FilterOiled polyurethane foam element
Service NotesSeparate engine and transmission oil systems. Engine oil capacity approximately 0.66 L after draining, 0.69 L with filter change and 0.85 L after disassembly. Competition motorcycle requiring frequent engine oil, transmission oil, air-filter, valve-clearance and chassis servicing.

2003 Honda CRF450R - Refining Honda's New Four-Stroke Weapon

The 2003 Honda CRF450R was the second model year of Honda's new-generation four-stroke motocross machine. Unlike the landmark 2002 CRF450R that introduced the model, the 2003 bike was an evolutionary update rather than an entirely new generation. Honda retained the basic 449.4 cc engine, aluminium twin-tube chassis and five-speed transmission while refining the suspension and chassis setup after a full season of racing experience.

The liquid-cooled 449.4 cc single retained its 96.0 x 62.1 mm bore and stroke and was fed by a Keihin FCR flat-slide carburettor. Correct carburettor condition and adjustment remain particularly important on these early four-strokes, and owners dealing with worn original components can use the MXOwners carburettor replacement and reference information. The engine and five-speed gearbox use separate oil compartments, so both oils need to be checked and serviced independently.

One of the useful distinctions between the first two CRF450R model years is the suspension. For 2003, front axle travel increased to approximately 281 mm and rear wheel travel to approximately 319 mm. Owners rebuilding an original machine should therefore avoid automatically applying 2002 suspension figures to a 2003 bike. The MXOwners fork oil levels and suspension reference is useful when comparing fork service information.

The 2003 CRF450R remained a very light and powerful competition four-stroke for its era, with an aluminium frame, 21-inch front wheel and 19-inch rear wheel. Original tyre sizes were 80/100-21 front and 110/90-19 rear; the MXOwners motocross tyre size guide can help when selecting modern replacements. Today, valve-train condition, starting behaviour, cam-chain wear, oil-change history, gearbox condition and suspension-linkage bearings are among the important areas to inspect. As the second-year version of the motorcycle that helped establish Honda in the modern 450 four-stroke class, the 2003 CRF450R remains an important early CRF and an increasingly interesting machine to preserve.