2003 Honda CRF450R
General Specifications
| Model | Honda CRF450R |
| Year | 2003 |
| Category | Motocross |
| Engine Type | Liquid-cooled, four-stroke, single-cylinder, SOHC, 4-valve |
| Weight | 103.1 kg dry (227 lb) |
Engine
| Displacement | 449.4 cc |
| Bore x Stroke | 96.0 x 62.1 mm |
| Compression Ratio | 11.5:1 |
| Fuel System | Keihin FCR 40 mm flat-slide carburettor | Replacement Options |
| Ignition | CDI (Capacitive Discharge Ignition) |
| Spark Plug | NGK IFR8H11 or Denso VK24PRZ11; NGK IFR9H11 or Denso VK27PRZ11 for extended high-speed riding |
| Spark Plug Gap | 1.0-1.1 mm (0.039-0.043 in) |
| Cooling System | Liquid cooled |
| Starting System | Kick start |
Transmission
| Transmission | 5-speed constant mesh |
| Clutch | Wet multi-plate, cable operated |
| Final Drive | Chain |
Dimensions
| Overall Length | 2,186 mm |
| Overall Width | 825 mm |
| Overall Height | 1,257 mm |
| Wheelbase | 1,486 mm |
| Ground Clearance | 337 mm |
| Seat Height | 953 mm |
| Fuel Capacity | 7.4 litres (2.0 US gal) |
Chassis
Suspension
| Front Suspension | 47 mm Showa inverted twin-chamber telescopic fork, adjustable compression and rebound damping | Fork Oil Levels |
| Front Suspension Travel | 281 mm (11.06 in) axle travel; 315 mm (12.4 in) fork cushion stroke |
| Rear Suspension | Showa Pro-Link single shock with spring preload, compression and rebound damping adjustment |
| Rear Suspension Travel | 319 mm (12.56 in) |
| Fork Oil | Pro Honda HP Fork Oil 5W or equivalent; standard outer chamber oil quantity approximately 412 cc per fork with standard spring |
Brakes & Wheels
| Front Brake | Hydraulic single disc |
| Rear Brake | Hydraulic single disc |
| Front Wheel Size | 21 in |
| Rear Wheel Size | 19 in |
Service Data
| Fuel Type | Premium unleaded petrol |
| Premix Information | Not applicable - four-stroke engine |
| Gearbox Oil | Pro Honda HP Transmission Oil, Pro Honda GN4/HP4 or equivalent SAE 10W-40 motorcycle oil; 0.59 L after draining, 0.67 L after disassembly |
| Air Filter | Oiled polyurethane foam element |
| Service Notes | Separate engine and transmission oil systems. Engine oil capacity approximately 0.66 L after draining, 0.69 L with filter change and 0.85 L after disassembly. Competition motorcycle requiring frequent engine oil, transmission oil, air-filter, valve-clearance and chassis servicing. |
2003 Honda CRF450R - Refining Honda's New Four-Stroke Weapon
The 2003 Honda CRF450R was the second model year of Honda's new-generation four-stroke motocross machine. Unlike the landmark 2002 CRF450R that introduced the model, the 2003 bike was an evolutionary update rather than an entirely new generation. Honda retained the basic 449.4 cc engine, aluminium twin-tube chassis and five-speed transmission while refining the suspension and chassis setup after a full season of racing experience.
The liquid-cooled 449.4 cc single retained its 96.0 x 62.1 mm bore and stroke and was fed by a Keihin FCR flat-slide carburettor. Correct carburettor condition and adjustment remain particularly important on these early four-strokes, and owners dealing with worn original components can use the MXOwners carburettor replacement and reference information. The engine and five-speed gearbox use separate oil compartments, so both oils need to be checked and serviced independently.
One of the useful distinctions between the first two CRF450R model years is the suspension. For 2003, front axle travel increased to approximately 281 mm and rear wheel travel to approximately 319 mm. Owners rebuilding an original machine should therefore avoid automatically applying 2002 suspension figures to a 2003 bike. The MXOwners fork oil levels and suspension reference is useful when comparing fork service information.
The 2003 CRF450R remained a very light and powerful competition four-stroke for its era, with an aluminium frame, 21-inch front wheel and 19-inch rear wheel. Original tyre sizes were 80/100-21 front and 110/90-19 rear; the MXOwners motocross tyre size guide can help when selecting modern replacements. Today, valve-train condition, starting behaviour, cam-chain wear, oil-change history, gearbox condition and suspension-linkage bearings are among the important areas to inspect. As the second-year version of the motorcycle that helped establish Honda in the modern 450 four-stroke class, the 2003 CRF450R remains an important early CRF and an increasingly interesting machine to preserve.