2004 Honda CRF450R

2004 Honda CRF450R

General Specifications

ModelHonda CRF450R
Year2004
CategoryMotocross
Engine TypeLiquid-cooled, four-stroke, single-cylinder, SOHC Unicam, 4-valve
Weight102 kg dry (224.9 lb)

Engine

Displacement449.4 cc
Bore x Stroke96.0 x 62.1 mm
Compression Ratio12.0:1
Fuel SystemKeihin FCR 40 mm flat-slide carburettor | Replacement Options
IgnitionCDI (Capacitive Discharge Ignition)
Spark PlugNGK IFR8H11 or Denso VK24PRZ11; NGK IFR9H11 or Denso VK27PRZ11 for extended high-speed riding
Spark Plug Gap1.0-1.1 mm (0.039-0.043 in)
Cooling SystemLiquid cooled
Starting SystemKick start

Transmission

Transmission5-speed constant mesh
ClutchWet multi-plate
Final DriveChain

Dimensions

Overall Length2,194 mm (86.4 in)
Overall Width827 mm (32.6 in)
Overall Height1,262 mm (49.7 in)
Wheelbase1,495 mm (58.9 in)
Ground Clearance338 mm (13.3 in)
Seat Height954 mm (37.6 in)
Fuel Capacity7.4 litres (2.0 US gal)

Chassis

FrameAluminium twin-tube
Front Tyre80/100-21 M/C 51M | Tyre Size Guide
Rear Tyre110/90-19 M/C 62M | Tyre Size Guide

Suspension

Front Suspension47 mm Showa inverted twin-chamber telescopic fork, adjustable compression and rebound damping | Fork Oil Levels
Front Suspension Travel281 mm (11.1 in) axle travel; 315 mm (12.4 in) fork stroke
Rear SuspensionShowa Pro-Link single shock with adjustable spring preload, compression and rebound damping
Rear Suspension Travel319 mm (12.6 in)
Fork OilPro Honda HP Fork Oil 5W or equivalent; standard outer chamber capacity 416 cc (14.1 US oz) per fork leg with standard 0.47 kgf/mm spring

Brakes & Wheels

Front BrakeHydraulic single disc
Rear BrakeHydraulic single disc
Front Wheel Size21 in
Rear Wheel Size19 in

Service Data

Fuel TypePremium unleaded petrol
Premix InformationNot applicable - four-stroke engine
Gearbox OilPro Honda HP Trans Oil, Pro Honda GN4 or HP4 without molybdenum additives, or equivalent SAE 10W-40 JASO MA motorcycle oil; 0.59 L after draining, 0.67 L after disassembly
Air FilterOiled polyurethane foam element
Service NotesSeparate engine and transmission oil systems. Engine oil capacity: 0.66 L after draining, 0.69 L with filter change, 0.85 L after disassembly. Valve clearance: intake 0.16 ± 0.03 mm; exhaust 0.28 ± 0.03 mm. Competition motorcycle requiring frequent oil, air-filter, valve-clearance and chassis servicing.

2004 Honda CRF450R - More Power and Refinement for Honda's Early 450

The 2004 Honda CRF450R was an evolutionary development of Honda's increasingly successful four-stroke motocross platform rather than an entirely new generation. By its third model year, Honda had already established the CRF450R as a serious open-class racing machine, and the 2004 model concentrated on refining the engine and chassis package rather than replacing the basic design introduced in 2002.

The liquid-cooled 449.4 cc Unicam single retained its 96.0 x 62.1 mm bore and stroke, but compression was increased to 12.0:1. Fuel continued to be supplied by a Keihin FCR flat-slide carburettor. Correct jetting, accelerator-pump operation and general carburettor condition remain important on surviving examples, and owners repairing the original fuel system can refer to the MXOwners carburettor replacement and reference information.

The 2004 chassis continued with Honda's aluminium twin-tube frame, 47 mm Showa inverted twin-chamber forks and Pro-Link Showa rear suspension. Front axle travel was 281 mm and rear wheel travel 319 mm. Honda specified Pro Honda HP Fork Oil 5W or equivalent, with a standard outer-chamber quantity of 416 cc per fork leg when using the standard 0.47 kgf/mm spring. Owners servicing these forks can also consult the MXOwners fork oil levels and suspension reference.

Like the earlier CRF450R models, the 2004 uses separate engine and transmission oil compartments, an important detail for owners accustomed to motorcycles sharing a single oil supply. The transmission takes approximately 0.59 litre during a normal oil change. With competition motorcycles of this age, regular oil changes, clean air filtration and valve-clearance checks are particularly important. Chassis bearings, suspension linkage and steering-head bearings should also be inspected carefully when restoring a used machine, with the MXOwners motorcycle bearing finder useful when identifying replacement bearings.

The 2004 CRF450R represents the period when Honda was rapidly refining the formula established by the groundbreaking 2002 model. It retained the raw, carburetted and kick-start character of the earliest CRF450Rs while benefiting from several years of racing development. For riders and collectors interested in the beginning of the modern four-stroke motocross era, the 2004 remains an important early-generation CRF450R and a genuinely capable motocross machine.