2004 Yamaha YZ450F

2004 Yamaha YZ450F

General Specifications

ModelYamaha YZ450F
Year2004
CategoryMotocross
Engine TypeLiquid-cooled, 4-stroke, DOHC, 5-valve single-cylinder
WeightApproximately 100.5 kg dry

Engine

Displacement449 cc
Bore x Stroke95.0 x 63.4 mm
Compression Ratio12.3:1
Fuel SystemKeihin FCR-MX39 flat-slide carburettor with throttle position sensor | Replacement Options
IgnitionCDI magneto
Spark PlugNGK CR8E
Spark Plug Gap0.7-0.8 mm (0.028-0.031 in)
Cooling SystemLiquid cooled
Starting SystemKick starter with automatic decompression and hot-start system

Transmission

Transmission4-speed constant-mesh
ClutchWet multi-plate
Final DriveChain, 14-tooth front / 48-tooth rear sprocket

Dimensions

Overall Length2,192 mm
Overall Width827 mm
Overall Height1,307 mm
Wheelbase1,485 mm
Ground Clearance381 mm
Seat Height998 mm
Fuel Capacity8.0 L

Chassis

FrameSteel semi-double-cradle
Front Tyre80/100-21 51M, tube type | Tyre Size Guide
Rear Tyre110/90-19 62M, tube type | Tyre Size Guide

Suspension

Front Suspension48 mm KYB inverted telescopic cartridge fork, adjustable compression and rebound damping | Fork Oil Levels
Front Suspension Travel300 mm (11.8 in)
Rear SuspensionLink-type Monocross with KYB gas/oil shock, adjustable spring preload, compression and rebound damping
Rear Suspension Travel315 mm (12.4 in) rear wheel travel
Fork OilYamaha Suspension Oil 01; 48 mm KYB cartridge fork. Standard oil level approximately 125 mm from the top with fork compressed and spring removed; use model-specific service procedure when filling and bleeding.

Brakes & Wheels

Front BrakeHydraulic single disc, 250 mm
Rear BrakeHydraulic single disc, 245 mm
Front Wheel Size21 x 1.60 in aluminium spoked wheel
Rear Wheel Size19 x 2.15 in aluminium spoked wheel

Service Data

Fuel TypePremium unleaded petrol, minimum 95 RON
Premix InformationNot applicable - 4-stroke engine
Gearbox OilEngine and transmission share the same dry-sump engine oil supply; approximately 1.0 L periodic oil change, 1.1 L with oil filter replacement and 1.2 L total capacity. Use API SG or higher non-friction-modified 4-stroke motorcycle oil.
Air FilterWet-type foam element
Service NotesDry-sump lubrication. Maintain frequent oil and filter changes, inspect valve clearance regularly, keep the foam air filter clean and correctly oiled, and maintain correct FCR-MX39 jetting, accelerator-pump and hot-start operation. The 2004 model retained the four-speed gearbox and steel frame of the first-generation YZ450F while receiving significant suspension and chassis refinements.

2004 Yamaha YZ450F: Refining Yamaha's First-Generation 450

The 2004 Yamaha YZ450F was an evolutionary update to the first-generation YZ450F introduced a year earlier. Yamaha retained the basic 449 cc five-valve engine, steel semi-double-cradle frame and unusual four-speed transmission, but made a series of changes aimed at improving suspension performance, handling and overall rideability.

The engine continued with a 95.0 x 63.4 mm bore and stroke, 12.3:1 compression ratio and Keihin FCR-MX39 flat-slide carburettor. The FCR gave the YZ450F its sharp throttle response, but correct jetting, accelerator-pump operation and hot-start function remain important on surviving bikes. Owners maintaining the original carburettor can compare alternatives through the MXOwners carburettor reference.

One of the more important 2004 changes was the adoption of a 48 mm KYB inverted fork, replacing the smaller fork used on the original 2003 machine. Front travel remained around 300 mm, while the linkage-operated Monocross rear suspension continued to provide roughly 315 mm of wheel movement. Owners rebuilding the front end can consult the MXOwners fork oil reference when checking setup and servicing information.

The four-speed transmission remained one of the YZ450F's defining characteristics. Yamaha designed the ratios specifically for motocross, relying on the broad torque of the 449 cc engine to reduce the need for constant shifting. That made the bike distinctive but also means transmission parts and gearing should be checked carefully when restoring one.

For today's owner, the 2004 YZ450F represents a refined version of Yamaha's original big-bore four-stroke concept before the later move to aluminium frames and five-speed gearboxes. Model-specific components can be checked through the MXOwners Parts Finder, while the standard 80/100-21 front and 110/90-19 rear tyre sizes can be compared using the MXOwners Tyre Size Guide.