2007 Husqvarna TC450

2007 Husqvarna TC450

General Specifications

ModelHusqvarna TC450
Year2007
CategoryMotocross
Engine TypeSingle-cylinder, liquid-cooled, 4-stroke, DOHC, 4-valve
Weight110 kg kerb weight without fuel

Engine

Displacement449 cc
Bore x Stroke97.0 x 60.8 mm
Compression Ratio12.9:1
Fuel SystemKeihin FCR-MX 41 mm flat-slide carburettor with accelerator pump and TPS | Replacement Options
IgnitionElectronic CDI with digitally controlled variable advance
Spark PlugNGK CR8EB
Spark Plug Gap0.7 mm
Cooling SystemLiquid cooled with water-pump circulation and twin radiators
Starting SystemKick starter with automatic decompressor

Transmission

Transmission5-speed constant-mesh manual
ClutchWet multi-plate, hydraulically operated
Final Drive520 chain; 14-tooth front / 50-tooth rear sprockets

Dimensions

Overall Length2172 mm
Overall Width820 mm
Overall Height1280 mm
Wheelbase1472 mm
Ground Clearance340 mm
Seat Height980 mm
Fuel Capacity9.2 L including 1.8 L reserve

Chassis

FrameHigh-strength steel single-beam frame with light-alloy rear subframe
Front Tyre80/100-21 Pirelli MT32A | Tyre Size Guide
Rear Tyre110/90-19 Pirelli MT32 | Tyre Size Guide

Suspension

Front Suspension50 mm Marzocchi upside-down twin-chamber hydraulic fork, adjustable for compression and rebound damping | Fork Oil Levels
Front Suspension Travel300 mm
Rear SuspensionÖhlins hydraulic monoshock with progressive linkage, adjustable for spring preload, compression and rebound damping
Rear Suspension Travel325 mm
Fork OilSAE 5 fork oil; approximately 350 cm³ per fork leg

Brakes & Wheels

Front Brake260 mm Brembo hydraulic single disc with 2-piston floating caliper
Rear Brake240 mm Brembo hydraulic single disc with integrated-reservoir master cylinder
Front Wheel Size1.60 x 21 in light-alloy rim
Rear Wheel Size2.15 x 19 in light-alloy rim

Service Data

Fuel TypePremium unleaded petrol, minimum 98 RON
Premix InformationNot applicable - 4-stroke engine
Gearbox OilEngine, gearbox and primary drive share AGIP Racing 4T SAE 10W-60; 1.7 L with oil and filter replacement, 1.5 L for oil-only replacement
Air FilterOiled foam air filter
Service NotesCompetition motocross model. Change engine oil and filter frequently, service the air filter after dusty riding and regularly inspect valve clearances, cam-chain condition, clutch, cooling system, drive chain, wheel bearings, steering-head bearings and suspension linkage. The 2007 model received a revised clutch basket, strengthened kick-start shaft, revised suspension settings and a new rear brake master cylinder.

2007 Husqvarna TC450 – Detail Refinement of the Italian 450 Motocrosser

The 2007 Husqvarna TC450 was an evolutionary update rather than a new generation. The major mechanical changes to the Italian 450 platform had arrived during the preceding seasons, so Husqvarna concentrated on improving durability, rideability and suspension setup while retaining the established 449cc DOHC engine, five-speed motocross transmission and steel chassis.

The engine continued with its 97.0 x 60.8 mm bore and stroke, 12.9:1 compression ratio and 41 mm Keihin FCR-MX flat-slide carburettor. For 2007 Husqvarna revised the clutch basket and strengthened the kick-start shaft, changes aimed at improving durability under competition use. Owners maintaining the original induction system can compare replacement carburettor options when worn slides, jets or accelerator-pump components require attention.

Suspension remained a strong European feature of the TC450. The bike used a 50 mm Marzocchi twin-chamber inverted fork with approximately 300 mm of travel and an Öhlins linkage shock at the rear. Husqvarna revised the damping calibration for 2007 to improve control over rough motocross terrain. The MXOwners fork oil reference is useful when servicing the original Marzocchi units.

The rear braking system also received attention, with a revised Brembo master cylinder incorporating its fluid reservoir. For owners today, regular oil and filter changes, valve-clearance checks, clean air filtration and careful inspection of chassis bearings remain essential. The 2007 TC450 was not a radical redesign, but it represented a well-developed version of Husqvarna's Italian 450 motocross platform before the larger chassis and engine changes that followed in later years.