2008 Honda CR450R

2008 Honda CR450R

General Specifications

ModelHonda CRF450R
Year2008
CategoryMotocross
Engine TypeLiquid-cooled 4-stroke single-cylinder, Unicam OHC, 4 valves
Weight108 kg curb weight, including required fluids and full fuel tank

Engine

Displacement449.4 cc
Bore x Stroke96.0 x 62.1 mm
Compression Ratio12.0:1
Fuel SystemKeihin FCR 41 mm flat-slide carburettor | Replacement Options
IgnitionICM/CDI with gear-position sensor and separate ignition maps for 1st, 2nd and 3rd-5th gears
Spark PlugNGK IFR8H11 or Denso VK24PRZ11; optional high-speed use: NGK IFR9H11 or Denso VK27PRZ11
Spark Plug Gap1.0-1.1 mm
Cooling SystemLiquid cooled
Starting SystemPrimary kick starter

Transmission

Transmission5-speed constant-mesh, 1-N-2-3-4-5
ClutchWet multi-plate, cable operated
Final Drive#520 chain, 13T/48T final gearing

Dimensions

Overall Length2,191 mm
Overall Width825 mm
Overall Height1,283 mm
Wheelbase1,491 mm
Ground Clearance353 mm
Seat Height971 mm
Fuel Capacity7.2 L

Chassis

FrameAluminium twin-tube frame
Front Tyre80/100-21 51M | Tyre Size Guide
Rear Tyre110/90-19 62M | Tyre Size Guide

Suspension

Front Suspension47 mm Showa inverted twin-chamber cartridge fork with adjustable compression and rebound damping | Fork Oil Levels
Front Suspension Travel315 mm fork stroke; 280 mm front axle travel
Rear SuspensionHonda Pro-Link with Showa single shock, adjustable spring preload, low-speed and high-speed compression damping and rebound damping
Rear Suspension Travel320 mm
Fork OilPro Honda HP Fork Oil 5W or equivalent; fork damper capacity 187 cc per leg; outer-chamber quantity varies with spring and setup

Brakes & Wheels

Front Brake240 mm hydraulic single disc with twin-piston caliper
Rear Brake240 mm hydraulic single disc with single-piston caliper
Front Wheel Size21 x 1.60 in
Rear Wheel Size19 x 2.15 in

Service Data

Fuel TypeUnleaded petrol, minimum 91 pump octane (R+M/2)
Premix InformationNot applicable - 4-stroke engine with separate lubrication
Gearbox OilPro Honda GN4 4-stroke oil or equivalent SAE 10W-30, API SG or higher, JASO MA; 0.59 L after draining, 0.67 L after disassembly
Air FilterWashable oiled polyurethane foam air cleaner
Service NotesCompetition motorcycle with separate engine and transmission oil systems. Cold valve clearance: intake 0.16 ± 0.03 mm; exhaust 0.28 ± 0.03 mm. Check engine oil, transmission oil, valve clearance and air filter frequently under racing conditions.

2008 Honda CRF450R: The Final Carburetted Evolution

The 2008 Honda CRF450R was an important refinement of the existing CRF platform rather than an all-new generation. Honda made around fifteen changes, but the basic 449.4 cc Unicam engine, aluminium frame and Keihin FCR carburettor remained familiar. Historically, however, the year is significant because it became the last carburetted CRF450R before Honda introduced an extensively redesigned fuel-injected machine for 2009.

The headline chassis change was Honda's new Progressive Steering Damper, or HPSD. Hidden behind the front number plate, the compact Showa unit increased damping as the handlebars moved farther away from centre. Honda also changed the triple-clamp offset from 24 mm to 22 mm and revised the Showa fork, including shorter fork tubes, a larger cartridge rod and updated internal components. Owners rebuilding the front end can check the MXOwners fork oil reference when working through suspension servicing.

Engine development was equally evolutionary. The 41 mm Keihin FCR remained, but Honda introduced a gear-position sensor and multi-map ignition system with different ignition curves for first gear, second gear and third through fifth. A tapered exhaust header and lighter counterbalancer components were also used to improve the character of the power delivery. The MXOwners carburettor reference is useful when maintaining or replacing ageing FCR components.

For modern owners, the 2008 model has become one of the notable carburetted CRF450Rs. It combines the mature version of Honda's original CRF450 engine architecture with conventional mechanical simplicity and no fuel-injection electronics. When restoring one, the MXOwners parts finder can help identify replacement components, while careful attention to valve clearances, separate engine and gearbox oils, the air filter and suspension servicing remains essential.