2008 Suzuki RM-Z450

2008 Suzuki RM-Z450

General Specifications

ModelRM-Z450
Year2008
CategoryMotocross
Engine Type449 cc liquid-cooled DOHC 4-stroke single-cylinder
Weight102.5 kg dry

Engine

Displacement449 cc
Bore x Stroke96.0 x 62.1 mm
Compression Ratio12.2:1
Fuel SystemElectronic fuel injection, 43 mm throttle body
IgnitionElectronic ignition
Spark PlugNGK DIMR8A10
Spark Plug Gap0.9-1.0 mm
Cooling SystemLiquid cooled
Starting SystemKick start

Transmission

Transmission5-speed constant mesh
ClutchWet multi-plate
Final DriveChain

Dimensions

Overall Length2190 mm
Overall Width830 mm
Overall Height1270 mm
Wheelbase1495 mm
Ground Clearance350 mm
Seat Height955 mm
Fuel Capacity6.2 L

Chassis

FrameAluminium twin-spar
Front Tyre80/100-21 | Tyre Size Guide
Rear Tyre110/90-19 | Tyre Size Guide

Suspension

Front SuspensionShowa inverted telescopic fork, coil spring, oil damped, fully adjustable | Fork Oil Levels
Front Suspension Travel310 mm
Rear SuspensionLink-type Showa shock, coil spring, oil damped, fully adjustable
Rear Suspension Travel310 mm
Fork OilSuzuki Fork Oil SS-05 or equivalent | Fork Oil Levels

Brakes & Wheels

Front BrakeSingle hydraulic disc
Rear BrakeSingle hydraulic disc
Front Wheel Size21 inch
Rear Wheel Size19 inch

Service Data

Fuel TypePremium unleaded petrol
Premix InformationNot applicable - 4-stroke engine
Gearbox OilEngine and transmission share the same oil supply; SAE 10W-40 motorcycle oil meeting JASO MA specification; approximately 1.2 L oil change, 1.25 L with filter change, 1.3 L after overhaul
Air FilterWashable oiled foam element
Service NotesCompetition motocross model requiring frequent engine-oil changes, air-filter servicing and valve-clearance inspection; first-generation Suzuki motocross electronic fuel-injection system requires clean fuel and careful fuel-system maintenance

2008 Suzuki RM-Z450: The Fuel-Injected Motocross Pioneer

The 2008 Suzuki RM-Z450 was far more than a routine yearly update. It represented a major redesign of Suzuki's premier-class motocross machine and introduced one of the most important technologies of the modern four-stroke era: production motocross electronic fuel injection. Suzuki replaced the carburettor used on the 2005-2007 RM-Z450 with a battery-less electronic fuel-injection system, making the 2008 RM-Z450 a landmark machine in motocross development.

The engine remained a liquid-cooled DOHC four-stroke single, but substantial changes accompanied the new fuel system. Displacement remained 449 cc while bore and stroke changed to 96.0 x 62.1 mm, creating a slightly more oversquare configuration. Compression increased to 12.2:1, and Suzuki replaced the previous four-speed gearbox with a five-speed transmission. Together these changes made the 2008 machine considerably more than a fuel-injected version of the earlier RM-Z450.

The fuel-injection system was the headline development. A 43 mm throttle body replaced the Keihin FCR carburettor, with electronic control allowing fuel delivery to respond to operating conditions without conventional carburettor jetting. This was particularly significant for motocross, where rapid throttle changes, jumps, vibration and constantly changing engine loads place unusual demands on fuel delivery. Fuel injection would eventually become standard throughout the four-stroke motocross world, but the 2008 RM-Z450 was at the front of that transition.

Suzuki also revised the aluminium twin-spar chassis for the new generation. Showa suspension remained at both ends, with an inverted adjustable fork and linkage-equipped rear shock providing approximately 310 mm of wheel travel. Suspension condition is especially important on an older competition machine, and owners rebuilding the front end can use the MXOwners fork oil reference when researching servicing and setup information.

The 2008 RM-Z450 arrived with considerable racing credibility behind the model name. Suzuki's first RM-Z450 had enjoyed immediate success with Ricky Carmichael during the earlier generation, establishing the machine as a serious premier-class contender. For 2008, Suzuki's factory racing effort entered a new era with riders including Chad Reed competing on the fuel-injected RM-Z450 in AMA motocross. The production machine's fuel-injection technology demonstrated where Suzuki believed high-performance four-stroke motocross development was heading.

For today's owner, the 2008 model deserves particular attention when ordering parts because so much changed from 2007. Engine components, transmission parts, fuel-system hardware and chassis pieces should not automatically be assumed interchangeable with the earlier carburetted machines. The MXOwners parts finder can help when researching replacement components, while the bearing finder is useful when working through an ageing chassis.

The standard motocross wheel combination remained a 21-inch front and 19-inch rear, using an 80/100-21 front and 110/90-19 rear tyre. Owners replacing old rubber can compare sizing through the MXOwners motocross tyre size guide.

What makes the 2008 RM-Z450 particularly interesting today is its place at a technological turning point. Carburettors had served motocross motorcycles for generations, but electronic fuel injection was about to become normal equipment on high-performance four-strokes. The 2008 Suzuki was one of the machines that pushed the sport into that new era. Combined with its redesigned engine, five-speed gearbox and revised chassis, that makes the 2008 RM-Z450 one of the genuinely significant model years in the history of Suzuki's modern motocross range.