2010 Husqvarna TC510
General Specifications
| Model | Husqvarna TC510 |
| Year | 2010 |
| Category | Motocross |
| Engine Type | Single-cylinder, liquid-cooled, 4-stroke, DOHC, 4-valve |
| Weight | Approximately 105 kg dry |
Engine
| Displacement | 501 cc |
| Bore x Stroke | 97.0 x 67.8 mm |
| Compression Ratio | 12.9:1 |
| Fuel System | Keihin FCR-MX 41 mm flat-slide carburettor with accelerator pump and TPS | Replacement Options |
| Ignition | Digital electronic CDI with variable advance |
| Spark Plug | NGK CR8EB |
| Spark Plug Gap | 0.7 mm |
| Cooling System | Liquid cooled with centrifugal water pump and twin radiators |
| Starting System | Kick starter with automatic decompressor |
Transmission
| Transmission | 5-speed constant-mesh manual |
| Clutch | Wet multi-plate, hydraulically operated |
| Final Drive | 520 chain |
Dimensions
| Overall Length | 2207 mm |
| Overall Width | 820 mm |
| Overall Height | 1285 mm |
| Wheelbase | 1495 mm |
| Ground Clearance | 300 mm |
| Seat Height | 968 mm |
| Fuel Capacity | 7.2 L |
Chassis
| Frame | High-strength steel single-tube cradle frame with light-alloy rear subframe |
| Front Tyre | 80/100-21 | Tyre Size Guide |
| Rear Tyre | 110/90-19 | Tyre Size Guide |
Suspension
| Front Suspension | 50 mm Marzocchi upside-down twin-chamber fork with 26 mm cartridge, adjustable for compression and rebound damping | Fork Oil Levels |
| Front Suspension Travel | 300 mm |
| Rear Suspension | Sachs 50 mm hydraulic monoshock with progressive linkage, adjustable for spring preload, high/low-speed compression and rebound damping |
| Rear Suspension Travel | 296 mm |
| Fork Oil | SAE 5 fork oil; approximately 350 cm³ per fork leg |
Brakes & Wheels
| Front Brake | 260 mm wave-type hydraulic single disc with floating 2-piston caliper |
| Rear Brake | 240 mm wave-type hydraulic single disc with floating caliper |
| Front Wheel Size | 1.60 x 21 in light-alloy rim |
| Rear Wheel Size | 2.15 x 19 in light-alloy rim |
Service Data
| Fuel Type | Premium unleaded petrol, 98 RON recommended |
| Premix Information | Not applicable - 4-stroke engine |
| Gearbox Oil | Engine, gearbox and primary drive share wet-clutch-compatible SAE 10W-60 motorcycle oil; approximately 1.7 L with oil filter replacement and 1.5 L for oil-only change |
| Air Filter | Oiled foam air filter |
| Service Notes | Competition motocross model. Change engine oil and filter at short race intervals, clean and re-oil the air filter frequently and regularly inspect valve clearances, cam-chain and tensioner condition, hydraulic clutch, cooling system, drive chain, wheel bearings, steering-head bearings and suspension linkage. |
2010 Husqvarna TC510 – The Final Development of the Italian Big-Bore TC
The 2010 Husqvarna TC510 was primarily an evolutionary model rather than a new generation. It continued the well-developed Italian-built 501cc four-stroke platform used in the preceding TC510, retaining its steel chassis, carburetted engine and five-speed motocross transmission. By this stage Husqvarna had refined the design through several seasons of competition, making the 2010 bike one of the mature versions of the traditional TC510 before the company's later move toward the BMW-influenced 449 and 511 generation.
The engine retained its 97.0 mm bore and 67.8 mm stroke, producing 501cc and giving the TC510 substantially more low- and mid-range torque than the related TC450. Fuel delivery remained through a 41 mm Keihin FCR-MX flat-slide carburettor on the TC motocross model. Correct jetting, accelerator-pump adjustment and slide condition remain important on surviving machines, and owners can compare replacement carburettor options when original components require replacement.
The chassis continued with Husqvarna's high-strength steel construction and a lightweight alloy rear subframe. Up front was a 50 mm Marzocchi twin-chamber fork with approximately 300 mm of travel, while a Sachs linkage shock handled the rear. The Marzocchi fork used SAE 5 oil at approximately 350 cm³ per leg, making the MXOwners fork oil reference useful when servicing the original suspension.
Standard motocross equipment included a 21-inch front wheel and 19-inch rear, with 80/100-21 and 110/90-19 tyres. Owners replacing old rubber can compare modern sizes using the MXOwners tyre size guide. The TC remained the motocross model despite sharing much of its engine architecture with Husqvarna's TE and TXC machines, so lights or enduro equipment found on surviving examples may have been added later.
For today's owner, condition and maintenance history are more important than outright mileage. Regular oil and filter changes, accurate valve-clearance checks, clean air filtration and inspection of the cam-chain tensioner, cooling system, clutch and chassis bearings are essential. The 2010 TC510 did not reinvent Husqvarna's big-bore motocrosser, but it represents the mature end of an important line: a powerful, steel-framed Italian 500-class four-stroke with enormous torque and a character very different from the 450s that dominated the period.