2016 Honda CRF250R

2016 Honda CRF250R

General Specifications

ModelHonda CRF250R
Year2016
CategoryMotocross / Competition
Engine TypeLiquid-cooled, four-stroke, single-cylinder, SOHC Unicam, four valves, titanium intake and exhaust valves
WeightApproximately 105 kg kerb weight, ready to ride

Engine

Displacement249.4 cc
Bore x Stroke76.8 x 53.8 mm
Compression Ratio13.8:1
Fuel SystemHonda Dual-Timing PGM-FI electronic fuel injection, 46 mm throttle body, 12-hole injector, revised 2016 mapping and three selectable engine modes
IgnitionECM-controlled electronic ignition with Engine Mode Select Button (EMSB), offering Standard, Smooth and Aggressive settings
Spark PlugNGK R0451B-8
Spark Plug Gap0.60–0.70 mm (0.024–0.028 in)
Cooling SystemLiquid-cooled, twin aluminium radiators with enlarged left radiator for 2016
Starting SystemKickstarter

Transmission

Transmission5-speed close-ratio manual, constant mesh, revised shift-drum stopper with bearing-type roller
ClutchWet multi-plate, cable operated
Final Drive520 chain, 13-tooth front / 49-tooth rear sprocket

Dimensions

Overall Length2,181 mm
Overall Width827 mm
Overall Height1,271 mm
Wheelbase1,489 mm
Ground Clearance322 mm
Seat Height951 mm
Fuel Capacity6.3 litres (1.66 US gallons)

Chassis

FrameAluminium twin-spar perimeter frame with aluminium rear subframe, mass-centralised chassis design and Honda Progressive Steering Damper (HPSD)
Front Tyre80/100-21 51M, Dunlop Geomax MX52F original equipment | Tyre Size Guide
Rear Tyre100/90-19 57M, Dunlop Geomax MX52 original equipment | Tyre Size Guide

Suspension

Front Suspension49 mm inverted Showa Separate Function Fork, Triple Air Chamber (SFF-TAC Air), revised low-friction seals and damping, independently adjustable inner, outer and balance air chambers | Fork Oil Levels
Front Suspension Travel269 mm (10.6 in) stated suspension travel; 305 mm (12.0 in) fork stroke in Honda's 2016 owner manual
Rear SuspensionHonda Pro-Link Showa single shock with revised 2016 damping, adjustable spring preload, rebound damping and high-/low-speed compression damping
Rear Suspension Travel313 mm (12.3 in)
Fork OilHonda HP Fork Oil SS-19 (Showa). Right fork: 347 ml outer chamber (excluding damper) and 303 ml damper chamber. Left fork: 313 ml outer tube and 90 ml inner chamber. Standard air pressures: inner chamber 1,075 kPa (156 psi), outer chamber 80 kPa (12 psi), balance chamber 1,075 kPa (156 psi). These are standard assembly quantities; account for residual oil when servicing. Follow Honda's separate filling and bleeding procedures for each fork leg.

Brakes & Wheels

Front BrakeSingle 260 mm wave-style hydraulic disc, twin-piston caliper
Rear BrakeSingle 240 mm wave-style hydraulic disc, single-piston caliper
Front Wheel Size21-inch aluminium spoked wheel
Rear Wheel Size19-inch aluminium spoked wheel

Service Data

Fuel TypeUnleaded petrol, minimum 91 AKI/PON (approximately 95 RON)
Premix InformationNot applicable — four-stroke engine with separate engine and transmission lubrication systems
Gearbox OilHonda GN4 SAE 10W-30 four-stroke motorcycle oil or equivalent meeting API SG or higher and JASO MA, without energy-conserving or resource-conserving friction modifiers. Transmission oil capacity: 0.68 litres after draining; 0.75 litres after disassembly. Separate transmission oil compartment.
Air FilterWashable, reusable oiled foam air filter element in revised 2016 airbox with improved intake duct
Service NotesHigh-performance competition motorcycle requiring frequent maintenance. Engine oil capacity: 0.67 litres after draining, 0.69 litres with oil filter replacement and 0.85 litres after disassembly. Cold valve clearances: intake 0.12 ± 0.03 mm; exhaust 0.21 ± 0.03 mm. Idle speed: 2,000 ± 100 rpm. Cooling-system capacity: 1.02 litres after draining; 1.10 litres after disassembly. Inspect spark plug using a wire-type gauge and replace rather than bending precious-metal electrodes if the gap is incorrect. Maintain engine and transmission oil separately. Check the three fork air chambers at the specified temperature with the forks unloaded. Inspect fork seals, valve clearances, piston, cam chain, fuel system, air filter, coolant, drive chain and suspension bearings regularly. The 2016 engine uses titanium exhaust valves and revised valve-train components; confirm model-year compatibility before ordering replacements. Refer to the 2016 Honda CRF250R Owner's Manual and Competition Handbook for maintenance intervals and service procedures.

2016 Honda CRF250R – More Power, Revised Air Forks and HRC-Inspired Engine Development

The 2016 Honda CRF250R received one of the most extensive engine updates since the introduction of the twin-exhaust generation in 2014. Although the motorcycle retained its aluminium twin-spar chassis, fuel-injected Unicam engine architecture and Showa air suspension, Honda introduced substantial changes to improve horsepower, torque and suspension performance. Much of the development drew on experience from Honda's international motocross racing programme, particularly the highly competitive MX2 class.

At the centre of the update was a thoroughly revised 249.4 cc four-stroke engine. Honda introduced a lighter piston and connecting rod, increased the compression ratio from 13.5:1 to 13.8:1 and redesigned the cylinder-head ports to improve gas flow. The exhaust valves changed from steel to titanium, matching the titanium intake valves already used in the engine. A revised camshaft profile